Design for Lean Six Sigma (DFLSS)

Course Overview:

The essence of DFLSS is to ensure design quality and predictability during the early design phases. The approach employs a structured integrated product development methodology and a comprehensive set of robust tools to drive product quality, innovation, faster time to market, and lower product costs.

Plan for Lean Six Sigma is a strong effective way to deal with guarantee that assembling cycles and items are planned with high caliber and dependability to meet the client and market desires. The plan of items and cycles is the obligation of all capacities over any association due to that the course handles different zones; development, understanding and deciphering client needs, hazard and money related evaluations, lean tasks and get together methods, measurable plan instruments and unavoidably support , development and sustainment.

Who Can Enroll:

Product development

R&D professionals

Course Features:

6 CEU.

LSS leaders, Green belts and black belts.

Executives that lead innovation and strategies formulation.

Material included in course cost.

Learning Outcome:

Understand the overlap between DFLSS & DFSS (Design for Six Sigma).

Learn and Apply the DMADV (Define-Measure-Analyze-Design-Verify) methodology

Learn and Apply the DMAIC (Define- Measure –Analyze-Improve-Control) and develop the ability when to use the DMAIC approach and when to use DMADV.

Create a risk and financial assessment for the project.

Acknowledge each function responsibility in product and process design.

Refer to several decision-making models.

Create a design Scorecard.

Create process maps, describe elements, road maps and project milestones and timelines.

Implement and analyze a designed experiment.

Learn techniques such as Monte Carlo simulation to forecast output variability and analyze data reliability.

Understand concepts of design of a manufacturing process.

Create inventory and service methods based on Market demand.

Predict strategies to maintain processes and ensure sustainment and growth of product.

Why Choose Chools?

Access to:

• Top 100,000 Ebooks.
• 250,000 Management slides and presentations.
• 1 million excel templates.
• 60,000 business documents.

• 15,000 top books in abstract forms.
• 40,000 audio podcast.
• 550 audio library books.
• 50,000 video libraries.

• 1500 training courses.
• 2.6 million Journals and articles.
• 137 Lean Six Sigma toolkit.
• Leadership assessments.
• Quiz, Exam prep, Q&As, Case-studies.

Course Outline

Design for Lean Six sigma overview

Process and product design approach

DMADV vs. DMAIC

Project management basics

Project Risk assessment

Financial analysis- Cost benefit analysis

Customer expectation and needs

Translating needs into design

Innovation

Decision making and concept selection (Pugh Matrix)

Lean operations and design principles

Mistake proofing

Design: complete and Tolerance

Process Flow

FMEA

Piloting

Process and needs synchronization

Startups with DFLSS

1. INTRODUCTION

2. PROJECT REQUIREMENTS AND GOALS

3. CTQ FLOWDOWN AND TRANSFER FUNCTION STRUCTURE

4. MEASUREMENT SYSTEM ANALYSIS

5. DEVELOP CONCEPTUAL DESIGNS

6. DESIGN FOR RELIABILITY

7. DFSS SCORECARDS

8. RISK ASSESSMENT

9. TRANSFER FUNCTIONS

10. PROCESS CAPABILITY FLOW-UP

11. TOLERANCE ANALYSIS & ALLOCATION

12. PRODUCT AND PROCESS DESIGN VERIFICATION

13. CONTROL PLANS

14. DOCUMENT AND TRANSITION

15. DFSS INTEGRATED MECHANICAL